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ABCD
ABCD
Mechanical Engineering — Northeastern University

Sebastian
BujarskiHardware & robotics, drawn to spec

Portfolio including soft robotics, bistable structural research, high-altitude ballooning, and renewable energy engineering. Demonstrating skills in CAD design, proficiency in manufacturing methods, extensive design testing, and more.

DocumentFull Portfolio Set
Drawn byS. Bujarski
Sheets8, indexed above
Rev2026.2
GENERAL NOTES

About

B.S. MECHANICAL ENGINEERING

I'm an undergraduate researcher in the Transformative Robotics Lab under Professor Jeffrey Lipton, where I design, 3D print, and laser-cut bistable extendable structures using Flexisteel material, all work that has connected me with graduate students and faculty throughout Northeastern’s global network. I previously spent two years with the National Eclipse Ballooning Program, coordinating a team of 8 across 5 high-altitude balloon launches that reached the edge of space and contributed to research on atmospheric gravity waves, which we presented at the American Astronomical Society Conference.

Outside the lab, I’ve spent my life pursuing leadership positions. I spent five years as a shift lead managing a team of 4-6 at a busy restaurant, three years as Senior Patrol Leader in Boy Scouts (Eagle Scout, 300+ community service hours), and now volunteer as a firefighter with the Lyme Fire Department.

SchoolNortheastern Univ.
DegreeB.S. ME
MinorAerospace Eng.
Expected2029
BILL OF MATERIALS

Skills

TOOLS & METHODS
ItemCategorySkillNotes
01CAD & DesignSolidWorksCSWA in progress · primary CAD across all three projects
02CAD & DesignOnShapeCloud CAD, secondary tool
03ProgrammingC++Embedded sensor systems — HAB ozone module
04ProgrammingPythonData handling & scripting
05ProgrammingHTML / CSSBuilt this page
06Fabrication3D PrintingTrunk segments, BETR unit cells & test fixture
07FabricationLaser CuttingBETR sheet-metal unit cells
08FabricationWeldingWelding Merit Badge (BSA) · informal practice, Makerspace
09ElectronicsArduino / Raspberry PiControl & telemetry across projects
10LeadershipProject & team managementLed teams of 3–8 across research, class, and volunteer projects
PROJECT SHEET 1 OF 4 — ZONE B2

The Trunk

BUILT & DEMOED

A soft continuum robotic arm inspired by an elephant’s trunk, built for Cornerstone Engineering II with teammates Yonas Bretschneider and Karl Leonardi. The arm features two independently moving sections, each section, respectively, pulled by four separate strings through a 3D-printed disc. Each string is controlled by a motor, and the four sections allow the robot to move dynamically in all directions, allowing navigation around obstacles.

I modeled and dimensioned the disc and spool components in SolidWorks, and wired all eight motors to motor controllers connected to a central Arduino board. I also coded the Arduino to control each motor independently, while retaining its ability to switch seamlessly between sections for fluid movement.

The Trunk arm lit up on a demo table
FIG. 1 — segment assembly during a live demo, LED strip acting as an example of an attachement to the arm
SolidWorks drawing of the disk component
FIG. 2 — disk, Ø2.00" · (drawing not to scale)
SolidWorks drawing of the spool component
FIG. 3 — spool, Ø.75" · (drawing not to scale)
Top-down view of assembled trunk segments
FIG. 4 — segment sets labeled N/E/S/W post-assembly
Winch control base with motors and wiring
FIG. 5 — winch base: 8 gearmotors, breadboard control circuit
PROJECT SHEET 2 OF 4 — ZONE B3

BETR Cylinder

TRL LAB RESEARCH

I’m involved in ongoing research with Northeastern’s Transformative Robotics Lab (TRL), under Professor Jeffery Lipton, and in collaboration with Northeastern Graduate students to design a bistable, radially expanding hexagonal structure. The project consists of a 2.5D cylindrical form made of repeating chevron unit cells that connect when flat and combine to form a cylinder. The cylinder can then alternate structures between a small, compact cylinder and a vertically and radially expanded cylinder.

I helped fabricate the unit cells and the final project. My work spanned many elements of the project, including laser-cutting 2D sheets of PETG plastic and forming it into the cylindrical shape. For later iterations, the team switched to a more precise 3D printing technique using PETG. With both methods, I used various tests to characterize each prototype, including manual measurement, full-stress strain characterization on an Instron tensile tester, and tracked deformation using motion capture tools.

To enable Instron testing, I personally designed a connector to securely link the prototype to the Instron, ensuring accurate data collection while allowing the cylinder to expand radially and rotate simultaneously. I also designed a clamp to secure each end of the structure, improving the prototype from 2D to 3D.

BehaviorBistable
ExpansionRadial and Vertical
GeometryHex chevron unit
Materials usedPETG · TPU · PEBA · PP · NP · Acetal
Testing methodsManual · Instron · Mocap · Visual
My fabricationEnd connector + Instron fixture
Assembled bistable hexagonal cylinder structure
FIG. 1 — assembled cylinder, repeating chevron units in the expanded state
Slicer software layout of unit cells on a 3D printer bed
FIG. 4 — unit cells arranged for a print run
Nested laser-cutting layout of unit cells
FIG. 5 — nested layout for a full sheet, laser-cut variant
Single rigid 3D-printed bistable unit cell
FIG. 2 — single unit cell, 3D-printed rigid iteration
Flexible fabric composite version of the unit cell
FIG. 3 — flexible fabric/composite iteration of the same unit
CAD model of the four-arm Instron test fixture
FIG. 6 — Instron test fixture, modeled in SolidWorks
3D-printed test fixture held in hand
FIG. 7 — the printed fixture, ready to mount a sample
Structure surface marked with motion-capture tracking dots
FIG. 8 — motion-capture markers tracking surface deformation under load
Stress-strain graph showing repeated bistable snap-through peaks
FIG. 9 — stress-strain data from Instron testing: each peak is one bistable snap-through
Concept sketch of Instron mount hardware for the bistable cylinder
FIG. 10 — mount concept sketch: disk/spool assembly and Instron clamp interface
Second concept sketch of the mount, showing arm linkage and joint detail
FIG. 11 — mount concept, v2: arm linkage and center joint detail
PROJECT SHEET 3 OF 4 — ZONE C2

HAB / NEBP

FLOWN

Two years with the National Eclipse Ballooning Program (NEBP), coordinating a team of eight across five high-altitude balloon launches. Payloads reached the edge of space, past 100,000 ft, on multiple flights, and instrumentation from one launch contributed to research on atmospheric gravity waves during a solar eclipse — work presented at the American Astronomical Society conference.

I designed the payload housings in SolidWorks and built them from foam-core panels, then built and programmed the ozone sensor module in C++ for onboard readout and logging. Each payload carried an Iridium satellite modem and GPS for tracking, recovered afterward with a portable ground station and directional antenna. I also helped coordinate launch-day logistics and team roles across the five missions.

Max altitude100,000+ ft
Launches5
Team size8
FirmwareC++
TelemetryIridium + GPS
PresentedAAS Conference
Balloon ascending with a string of orange payload boxes
FIG. 1 — payload train climbing on tow, six housings on lines below the balloon
3D visualization of the balloon flight path over the White Mountains
FIG. 2 — reconstructed flight path over the White Mountains, near Mt Moosilauke
Onboard camera view of Earth's curvature near the edge of space
FIG. 3 — onboard cameras, near apogee
SolidWorks model of the payload housing
FIG. 4 — payload housing, modeled in SolidWorks
Team assembling foam-core payload boxes in the shop
FIG. 5 — assembling foam-core housings pre-launch
Team operating a directional tracking antenna and ground station
FIG. 6 — ground station, tracking descent live
Onboard avionics with Iridium modem and flight computer
FIG. 7 — avionics bay: Iridium modem, GPS, flight computer
Payload parachute caught in a tree during recovery
FIG. 8 — recovery day, payload snagged high in the canopy
PROJECT SHEET 4 OF 4 — ZONE C3

RENU Turbine

COMPETED

With Renewable Energy at Northeastern (RENU), I designed the blade pitch-control mechanism for a three-person team's entry in a collegiate competition wind turbine build. Instead of a fixed blade angle, each blade mounts to a rotating shaft through a bearing housing, so pitch can be actively adjusted to the wind rather than staying fixed across every condition.

I modeled the full pitch assembly in SolidWorks — the bearing housing, mounting bracket, shaft, and hub — sized so the blade could rotate freely under load without binding. Active pitch control measured roughly an 8% efficiency gain over a fixed-blade baseline across varying wind speeds.

Efficiency gain~8%
Team size3
Competition rank6 of 10
MechanismActive pitch
CADSolidWorks
Fabrication3D print + shop
CAD assembly of the blade pitch mechanism, shaft, and bearing housing
FIG. 1 — full pitch assembly: blade, mounting bracket, bearing housing, shaft
Close-up of the blade mounted to the pitch bracket
FIG. 2 — blade mounted to the pitch bracket, free to rotate on the shaft
CAD model of the turbine hub with internal mechanism
FIG. 3 — hub, modeled with internal clearance for the pitch linkage
REVISION HISTORY

Timeline

IN PROGRESS
RevDateDescription
A2016–2025Boy Scouts of America — Senior Patrol Leader (3 yrs), 300+ community service hours, Welding Merit Badge, Eagle Scout
B2021–2025Hanover High School — Crew Team Captain, Environmental Club President; Shift Lead, Hanover Brick & Brew Restaurant
C2021–2023National Eclipse Ballooning Program — coordinated a team of 8 across 5 launches to 100,000+ ft
D2025Enrolled at Northeastern University — B.S. Mechanical Engineering, Aerospace Engineering minor
FFall 2025Dean's List
GDec 2025Began undergraduate research, Transformative Robotics Lab, under Prof. Jeffrey Lipton
ESpring 2026Joined Alpha Kappa Sigma (AKS) Fraternity; began volunteering with the Lyme Fire Department
CURRENT2026BETR cylinder characterization (TRL) · pitch-control system for RENU's competition wind turbine · CSWA certification in progress
TITLE BLOCK — FINAL SHEET

Contact

OPEN TO INTERNSHIPS / CO-OP
LocationBoston, MA / Hanover, NH
ProgramB.S. ME, Northeastern '29
Reach out about mechanical engineering or robotics internships and co-ops, research collaborations, or just to talk about bistable structures and things that fly higher than they should.